Basic Info.
Repeat Positioning Accuracy
+-0.01mm
Detectable Aperture Size Range
0.02~5 mm
Detection Speed
0.2~0.7 Seconds Per Hole
Product Description
Product Description
Automatic spinneret inspection, clearing and marking system
1.increase product quality and avoid secondary products: since the system detects and records each spinning hole one by one without omission, the detected spinning holes are the most correct results, so as to achieve the best tapping quality and avoid secondary products and unnecessary losses.
2.labor cost saving: since the system can place several to dozens of spinnerets at a time, it is fully automatic detection; For unqualified holes, foreign matters can be automatically cleaned by high-pressure gas. If the spinning hole cannot be cleaned by high-pressure gas, the system can be guided to the hole by laser light for manual cleaning, or automatically mark the hole on the spinneret for subsequent treatment, which has timeliness and effective control and disposal.
3.as the incoming quality inspection of new spinnerets: since this system is used to actually measure the spinning hole size, through this system, the incoming inspection of new spinnerets can be carried out, and the correct spinning hole size of spinnerets can be known in advance, so as to avoid installation on the line under unknown conditions, resulting in inferior products and unnecessary losses.
4.master the service life and quality of old spinnerets: each spinneret has a testing history, so it is easy to understand the online hours of spinnerets, and then evaluate the service life of spinnerets. Detailed Photos
Operation processPlace spinneret → parameter setting → system self calibration system automatic spinneret search and positioning → system automatic hole by hole detection while storing data, image system automatic determination of spinning holes → system automatic cleaning and marking → result printing Product Parameters
| 1. fully automatic X-Y-Z three-axis control platform (standard inspection table: 600 x 600 mm) (customized table size can be provided according to requirements) | 1.X-axis stroke: 600mm 2.Y-axis stroke: 600mm 3.Z-axis stroke: 150mm 4.Repeat positioning accuracy: +-0.01mm 5.400w AC servo motor (10000 resolution) can adjust the position of XYZ platform through software inch for specific position detection. |
| 2. detectable aperture size range | 0.02~5 mm. It depends on the magnification of the lens and the size of the CCD camera sensor. |
| 3.CCD Camera | Imported optical components, high-resolution CCD (other higher resolution CCD can be matched according to the size of spinning hole) |
| 4. upper and lower light source detection (back, front light) | High brightness LED ring upper light source semiconductor special high brightness row led lower light source (no fan cooling) |
| 5. test items | 1 maximum and minimum diameter
2 area
3 Perimeter
4 roundness
5 wear
6 dirt value |
| 6. detection speed | 0.2~0.7 seconds per hole (depending on the arrangement of spinning holes. For example, for 2616 holes of short fiber spinneret with a diameter of 240mm, about 13.5 minutes after testing) |
| 7. Focus way | It adopts multi-point auto focusing and has correction function for inclined spinnerette |
| 8. Check the number of spinning plates | It has a large-size detection platform of 600 x 600 mm, which can fix several to dozens of spinnerets according to the outer diameter of spinnerets and detect them at the same time. |
| 9. Detection method | The full-automatic computer checks one by one, and records the size and image of each spinneret and each spinning hole; For unqualified spinning holes, the instrument will automatically record them without the operator's monitoring. |
| 10. Automatic cleaning function | With (6 bar) automatic cleaning of unqualified spinning holes; After cleaning, the instrument is tested automatically. |
| 11.automatic imprinting function (optional) | The spinning holes that cannot be cleaned are indicated by laser light, so that the operator can clean them again |
| 12. automatic correction function | The instrument is self-corrected before testing to achieve the most accurate measurement of the instrument. |
| 13. test results | 1 can print the color histogram, spinneret spinning is easy to see that problem
2 mouth can be compiled each spinning spinneret hole location.
3 for unqualified spinneret with clean, mark (to buy) and instructions |
| 14. operating software | (in English) operating software, easy to operate. |
| 15. safety devices | The machine equipped with an emergency security button to prevent accidental operation |
Company Profile
Shanghai Chooshin Industrial Co., LTD
Chooshin industrial co., ltd. is an international and specialized high-tech company engaged in the manufacture of polymer material processing equipment. Zeuxing is committed to the independent design and development of new technology and equipment related to polymer material processing equipment, equipment processing and manufacturing, and project complete set service business, and long-term focus on promoting the continuous development of high-end technology products and project complete set technology.
The company has rich talent reserve and technical experience in the field of polymer equipment manufacturing, and its technical development team has 20 years of experience in the development of complete sets of polymer blending and modification equipment. At the same time, it maintains in-depth cooperation with domestic universities and research institutes and advanced extruder companies abroad.
Company location
Assembly shop
Our Advantages
* With an experienced design and development team, the company has formed a very concentrated talent resource advantage in this field in China.
* Nearly 20 years of co-direction twin screw research and development and rich practice closely combined with many polymer material technology, integrating mechanical manufacturing, electrometer design and development and polymer material technology as a whole;
* With CNC machining center as the core, the industry leading modern production and manufacturing platform has been realized. Formed a set of design, manufacturing and application of three key technologies in one of the comprehensive advantages;
* Based on the research and practice of the internal relationship and process law between the modern emerging polymer material technology and polymer equipment, relying on the increasingly perfect and domestic leading test research and development center, it can realize the integration and seamless connection of theory, test and engineering application technology.
* Relying on the above advantages of resource integration, the company has and will continue to strengthen the ability of independent innovation and extended technology development.
Q: Are you trading company or manufacturer?
A: We are factory.We have the technical production team,and the workers are all very experienced.
Q: Why choose you?
A:You can get a very fair price from us and our price can make you beat your competitors in the marke
Q: What kind of certification do you have?
A: Our products have obtained ISO9001 and CE certification,the quality can be guaranteed.
Address:
ROOM405, NO69 YIFU ROAD, ZHENHAI, ZHEJIANG, CHINA
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Agriculture & Food, Chemicals, Health & Medicine, Industrial Equipment & Components, Instruments & Meters, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification:
GMP
Company Introduction:
Shanghai chooshin Industrial Co., Ltd. Was founded by the optimization and reorganization of the elite team in the twin-screw extrusion industry. It is an international and professional high-tech Co., Ltd. Engaged in the manufacturing of polymer material processing equipment and also can be applied in pharmaceutical industry. Shanghai chooshin Industrial Co., Ltd. is committed to the independent design and R & D, equipment processing and manufacturing and project complete set service business of new technologies and new equipment related to polymer material processing equipment, and has a long-term focus on promoting the continuous development of high-end technology products and complete set project technology.
Shanghai chooshin Industrial Co., Ltd. Has rich talent reserves and technical experience in the field of polymer equipment manufacturing. Its technical development team has 20 years of experience in the development of complete sets of polymer blending and modification equipment. And also we have mature solutions for pharmaceutical and food industries. At the same time, it maintains deep cooperation with domestic universities and scientific research institutes and foreign advanced extruder companies. We can customize various basic equipment production lines according to different product requirements of users.
